Tested – 2024 GMC Sierra HD AT4X AEV

When it comes to heavy-duty off-road trucks, few names command as much respect as the GMC Sierra HD. For 2024, GMC has taken its rugged Sierra 2500HD AT4X and partnered with American Expedition Vehicles (AEV) to create an even more capable and adventure-ready truck—the Sierra HD AT4X AEV Edition.

This special edition builds on the already impressive AT4X trim, incorporating AEV’s legendary off-road enhancements, including steel bumpers, skid plates, and larger 35-inch tires, making it one of the most off-road-ready heavy-duty trucks in its class. But unlike many hardcore off-roaders, this truck doesn’t compromise on comfort and technology. It blends raw power, premium interior features, and serious off-road capabilities, making it an enticing option for both adventure seekers and heavy-duty truck enthusiasts.

In this review, we put the 2024 GMC Sierra HD AT4X AEV to the test, breaking down its design, performance, off-road capability, interior luxury, and overall value to see if it lives up to its rugged reputation. Whether you're looking for a truck to tackle extreme terrains or simply want a powerhouse with luxury appointments, this in-depth analysis will help you determine if the Sierra HD AT4X AEV is the right fit for your needs.

Exterior and Design 

The 2024 GMC Sierra HD AT4X AEV makes an immediate impression with its bold and aggressive styling, designed to handle extreme off-road conditions while maintaining the premium appeal that GMC is known for. This truck is built on the Sierra 2500HD AT4X platform but gains significant enhancements from American Expedition Vehicles (AEV), making it even more capable and adventure-ready.

Rugged and Functional Design

GMC and AEV have ensured that every aspect of the Sierra HD AT4X AEV’s design serves a purpose. The front and rear bumpers are crafted from hot-stamped boron steel, providing increased durability and impact resistance—an essential upgrade for off-roaders tackling rocky or uneven terrain. These bumpers also feature integrated recovery points and a front winch mounting option, further emphasizing the truck’s overlanding potential.

One of the most striking additions is the AEV-exclusive badging and branding, which signifies this truck’s special status. You’ll find AEV logos embossed on the headrests, floor liners, and tailgate, reinforcing its unique identity.

Increased Ground Clearance and Suspension Upgrades

To enhance off-road capability, the Sierra HD AT4X AEV comes equipped with a 1.5-inch suspension lift, improving ground clearance and approach/departure angles. Combined with Multimatic DSSV dampers, this lift gives the truck a commanding stance while ensuring better articulation and stability over rough terrain.

The massive 35-inch Goodyear Wrangler Territory MT tires wrapped around 18-inch AEV Salta aluminum wheels offer increased traction and durability. These tires are specifically chosen to handle mud, rocks, sand, and snow while maintaining road comfort. The fender flares help accommodate the larger tires while adding to the truck’s aggressive appearance.

Protection and Practicality

Off-roading can be tough on a vehicle, but the AEV package includes several protective features:

  • Heavy-duty skid plates made of boron steel, covering the engine, transfer case, and fuel tank
  • Reinforced rocker panel protection to shield the truck’s underbody from damage
  • High-clearance bumpers designed to improve approach and departure angles

These elements make the Sierra HD AT4X AEV one of the toughest factory-built off-road trucks available, capable of handling everything from rocky trails to deep water crossings.

Lighting and Exterior Finishes

GMC has equipped the truck with LED headlights, fog lights, and taillights, ensuring maximum visibility in low-light conditions. The signature C-shaped LED daytime running lights add a modern touch, while the bold front grille with blacked-out accents enhances its tough aesthetic.

The truck’s body is available in several rugged color options, including Summit White, Onyx Black, and Titanium Rush Metallic, each complementing the aggressive styling and off-road persona.

Powertrain and Performance 

The 2024 GMC Sierra HD AT4X AEV is not just about rugged looks—it packs serious power under the hood to match its extreme off-road capabilities. With two powerful engine options, a robust transmission, and a finely tuned suspension system, this truck is built to handle everything from towing heavy loads to conquering rough terrains with ease.

Engine Options: Power Meets Capability

The Sierra HD AT4X AEV is available with two distinct engine choices, catering to different driving needs:

6.6-Liter V8 Gas Engine

  • Power Output: 401 horsepower
  • Torque: 464 lb-ft
  • Transmission: 10-speed automatic
  • Fuel Type: Gasoline

This naturally aspirated 6.6-liter V8 is a solid choice for those who want a dependable powertrain with strong towing capacity and smooth power delivery. While it doesn’t deliver the extreme torque of the diesel engine, it still provides ample power for off-road adventures and hauling.

6.6-Liter Duramax Turbo-Diesel V8

  • Power Output: 470 horsepower
  • Torque: 975 lb-ft
  • Transmission: 10-speed automatic Allison®
  • Fuel Type: Diesel

For those looking for maximum power and torque, the 6.6-liter Duramax turbo-diesel V8 is the way to go. With a staggering 975 lb-ft of torque, this engine provides effortless towing and exceptional low-end power, making it ideal for off-roading, rock crawling, and heavy hauling.

The Duramax diesel is paired with the Allison 10-speed automatic transmission, which is engineered for smooth shifts and optimal power delivery, whether on the highway or deep in the trails.

Transmission: 10-Speed Automatic for Both Powertrains

Regardless of which engine you choose, the 10-speed automatic transmission plays a key role in optimizing performance. The extra gears allow for better fuel efficiency, smoother acceleration, and improved low-speed control, which is crucial for off-roading and towing heavy loads.

The Allison 10-speed automatic on the Duramax diesel is particularly noteworthy. This transmission is designed to handle extreme torque levels while providing precise gear changes, ensuring that power is delivered exactly when you need it—whether you're towing a trailer up a steep incline or crawling over rocks.

Suspension and Off-Road Performance: Built for Extreme Conditions

One of the standout features of the Sierra HD AT4X AEV is its upgraded suspension system, designed to tackle the toughest terrains while maintaining comfort.

Multimatic DSSV Dampers – Advanced Off-Road Technology

  • The truck is equipped with Multimatic Dynamic Suspensions Spool Valve (DSSV) dampers, an advanced suspension system that automatically adjusts to terrain conditions.
  • These dampers offer exceptional wheel articulation, allowing for smoother handling over rocks, mud, and uneven surfaces.
  • DSSV technology, borrowed from high-performance off-road racing, provides a balance between comfort on paved roads and extreme capability off-road.

1.5-Inch Suspension Lift – Higher Ground Clearance

  • The factory-installed 1.5-inch lift improves approach and departure angles, making it easier to navigate steep inclines and obstacles.
  • The total ground clearance reaches 11.8 inches, giving the truck better breakover angles when crossing large rocks or deep ruts.

35-Inch Goodyear Wrangler Territory MT Tires

  • These massive mud-terrain (MT) tires provide excellent traction in mud, sand, snow, and rocky terrain.
  • The aggressive tread pattern ensures grip even in the most challenging conditions.
  • The 18-inch AEV Salta wheels are specifically designed for durability, ensuring they can withstand harsh impacts and rugged environments.

Towing and Payload Capacity: Heavy-Duty Strength

Despite being an off-road powerhouse, the Sierra HD AT4X AEV remains a true heavy-duty truck with impressive towing capabilities.

  • Gas Engine Towing Capacity: Up to 18,000 lbs
  • Duramax Diesel Towing Capacity: Up to 22,500 lbs
  • Payload Capacity: Around 3,500 lbs (varies by configuration)

This means the Sierra HD AT4X AEV can haul large trailers, campers, boats, and heavy equipment with ease, making it a versatile option for both work and adventure.

On-Road and Off-Road Driving Experience

Whether you're driving on pavement or venturing off the beaten path, the Sierra HD AT4X AEV delivers a well-balanced driving experience.

On-Road Performance

  • Despite its size, the truck offers surprisingly smooth highway driving, thanks to DSSV dampers and a refined suspension.
  • The steering is precise for a heavy-duty truck, making it easier to maneuver than some of its competitors.
  • The 10-speed automatic transmission shifts smoothly, allowing for strong acceleration and highway cruising without excessive engine noise.

Off-Road Performance

The AEV upgrades significantly enhance the truck’s off-road performance:

  • Front and rear steel bumpers improve durability and impact resistance.
  • Skid plates protect vital components, such as the oil pan, fuel tank, and transfer case.
  • AEV’s tuned suspension and extra ground clearance make tackling deep ruts, steep climbs, and rocky trails easier.
  • The rear locking differential ensures power is distributed evenly between the rear wheels, preventing slippage in difficult conditions.

Off-Road Capability 

The 2024 GMC Sierra HD AT4X AEV isn’t just a rugged-looking truck—it’s a serious off-road machine built to tackle extreme terrains while maintaining the hauling and towing power of a heavy-duty truck. With factory-installed upgrades from American Expedition Vehicles (AEV), including steel bumpers, skid plates, 35-inch tires, and a lifted suspension, this truck is engineered to handle everything from rock crawling and deep mud to desert trails and snow-covered roads.

Here’s a closer look at what makes the Sierra HD AT4X AEV one of the most capable off-road heavy-duty trucks on the market.

Increased Ground Clearance and Suspension Upgrades

The Sierra HD AT4X AEV gets a 1.5-inch factory suspension lift, which provides several off-road advantages:
  • Better approach and departure angles, allowing the truck to climb over obstacles without scraping the undercarriage.
  • Improved breakover angle, reducing the risk of getting stuck on uneven terrain.
  • Higher ride height, helping to navigate deep ruts, snow, and water crossings.
This lift, combined with AEV's off-road engineering, makes the Sierra HD AT4X AEV more capable than most full-size off-road trucks, allowing it to tackle extreme trails that many other heavy-duty pickups simply cannot handle.

Multimatic DSSV Dampers: Advanced Off-Road Suspension

One of the standout features of the AT4X AEV Edition is its Multimatic DSSV (Dynamic Suspensions Spool Valve) dampers, which are borrowed from high-performance off-road racing. These advanced shocks provide superior control, damping, and durability compared to traditional off-road suspensions.

How DSSV Dampers Improve Off-Road Performance

  • Adaptive Damping: Unlike conventional shocks, DSSV dampers adjust automatically based on terrain, absorbing impacts from rocks, potholes, and jumps.
  • Better Articulation: The improved suspension travel allows the wheels to stay planted, even on uneven terrain.
  • Smoother Ride: The system provides excellent shock absorption, reducing jarring impacts when driving over rough terrain.
  • More Stability: Reduces body roll when cornering on trails, improving handling and comfort.
These race-proven dampers make a noticeable difference when driving off-road, ensuring that the Sierra HD AT4X AEV remains composed, even on the most punishing trails.

35-Inch Goodyear Wrangler Territory MT Tires

Off-road capability starts with the right tires, and the Sierra HD AT4X AEV comes equipped with massive 35-inch Goodyear Wrangler Territory Mud-Terrain (MT) tires.

Benefits of These Off-Road Tires:
  • Deep tread for maximum grip on loose gravel, mud, and sand.
  • Thick sidewalls for added durability, reducing the risk of punctures from sharp rocks.
  • Self-cleaning tread design to prevent mud and snow from clogging the tires.
  • Optimized for on-road comfort, meaning you don’t sacrifice daily drivability.
These tires are paired with 18-inch AEV Salta wheels, which are engineered to handle the abuse of extreme off-roading while keeping weight as low as possible.

Heavy-Duty Skid Plates and Underbody Protection

One of the biggest dangers in off-road driving is damaging vital components, such as the oil pan, fuel tank, or transfer case. That’s why AEV has reinforced the Sierra HD AT4X AEV with full-length underbody skid plates made from hot-stamped boron steel—one of the strongest materials available for automotive protection.


Steel skid plates protect:
  • Engine and oil pan – Prevents damage from large rocks and debris.
  • Transfer case – Essential for off-road power distribution.
  • Fuel tank – Keeps fuel lines and tank safe from punctures.
This level of protection ensures that the Sierra HD AT4X AEV can confidently tackle rough trails without the driver worrying about underbody damage.

Improved Approach, Departure, and Breakover Angles

The AEV-modified front and rear bumpers aren’t just for looks—they significantly improve the off-road geometry of the Sierra HD AT4X AEV, allowing it to navigate steep inclines, rocky ledges, and deep ditches.

Off-Road Geometry Specs:
  • Approach Angle: 29.8° (allows for better clearance when climbing obstacles)
  • Departure Angle: 25.7° (prevents the rear bumper from dragging on steep descents)
  • Breakover Angle: 21.2° (reduces the risk of getting high-centered on ridges or rocks)
These angles, combined with the high-clearance front and rear bumpers, make the Sierra HD AT4X AEV more capable than many off-road-oriented full-size trucks, including some Ford Super Duty Tremor and Ram Power Wagon models.

Locking Differentials and Off-Road Drive Modes

To handle slippery, steep, or uneven terrain, the Sierra HD AT4X AEV comes with advanced drivetrain features that maximize traction and stability.

Rear Electronic Locking Differential
  • Sends equal power to both rear wheels, ensuring maximum grip on mud, snow, and rocky terrain.
  • Essential for rock crawling and getting out of deep ruts.
Off-Road Drive Modes
  • Terrain Mode: Adjusts throttle and traction control for crawling over rocks and rough terrain.
  • Tow/Haul Mode: Optimized for pulling heavy loads on steep or uneven surfaces.
  • Hill Descent Control: Maintains a controlled speed when going downhill, preventing wheel slip.
These features allow the Sierra HD AT4X AEV to tackle nearly any terrain, making it a true go-anywhere heavy-duty truck.

Water Fording and Deep Mud Capability

With its elevated air intake, high ground clearance, and sealed electrical components, the Sierra HD AT4X AEV is built to handle deep water crossings and thick mud without issue.
  • Sealed components protect against water damage.
  • Higher-mounted air intake helps prevent engine flooding.
  • Mud-Terrain tires with self-cleaning treads improve grip in deep mud and soft surfaces.
This truck can confidently wade through water crossings up to 30 inches deep, making it ideal for overland adventures and extreme off-roading.

Interior Comfort and Technology 

While the 2024 GMC Sierra HD AT4X AEV is built for off-road dominance, GMC has ensured that its interior remains luxurious, comfortable, and technologically advanced. Unlike many rugged off-road trucks that prioritize function over comfort, the Sierra HD AT4X AEV offers a premium cabin experience with high-end materials, cutting-edge technology, and thoughtful design elements that make both off-road adventures and long highway drives enjoyable.

Premium Interior Design and Materials

The Sierra HD AT4X AEV features a refined and upscale interior, blending rugged durability with high-end craftsmanship. The AEV Edition enhances the cabin further with exclusive branding and unique styling elements, setting it apart from standard Sierra models.

Key Interior Features:
  • Obsidian Rush Interior with Full-Grain Leather – The cabin is wrapped in premium leather, featuring a bold Obsidian Rush color scheme that gives it a high-end, adventurous feel.
  • AEV Embossed Headrests and Floor Liners – The AEV logo is subtly embossed on the front seats and all-weather floor liners, reinforcing its special-edition status.
  • Vanta Ash Wood Trim – The genuine open-pore wood trim adds an elegant contrast to the rugged nature of the truck.
  • Heated and Ventilated Front Seats – Both heated and cooled front seats come standard, ensuring comfort in all weather conditions.
  • Heated Rear Seats – A rare feature in off-road trucks, heated rear seats provide extra comfort for passengers during cold-weather expeditions.
  • Massage Function for Front Seats – The driver and front passenger seats include a built-in massage feature, enhancing long-distance driving comfort.
Whether you're cruising on the highway, stuck in traffic, or tackling an off-road trail, the Sierra HD AT4X AEV ensures that occupants travel in luxury and comfort.

Cutting-Edge Technology and Infotainment

Despite its rugged exterior, the Sierra HD AT4X AEV comes loaded with advanced technology to enhance connectivity, entertainment, and overall driving experience.

High-Tech Infotainment System
  • 13.4-Inch GMC Premium Infotainment Touchscreen – The centerpiece of the dashboard is a massive touchscreen with a crystal-clear display, fast response times, and an intuitive interface.
  • Wireless Apple CarPlay and Android Auto – Seamless smartphone integration allows drivers to access maps, music, calls, and apps without needing cables.
  • Bose Premium Sound System – A 12-speaker Bose system delivers immersive, high-quality audio, perfect for long drives and outdoor adventures.
  • Built-in Google Assistant and Amazon Alexa – Voice commands allow drivers to control music, navigation, and vehicle settings hands-free.
  • Multiple USB-C and Wireless Charging – Convenient charging options ensure all devices stay powered during long trips.
The infotainment system is designed for ease of use, allowing drivers to stay connected and entertained while focusing on the road or trail ahead.

Digital Instrument Cluster and Head-Up Display

The Sierra HD AT4X AEV enhances the driver’s experience with a high-tech digital dashboard, providing critical vehicle data at a glance.
  • 12.3-Inch Digital Driver Display – Fully customizable, showing speed, navigation, off-road telemetry, towing data, and more.
  • 15-Inch Head-Up Display (HUD) – Projects key driving information onto the windshield, reducing distractions while driving.
  • Off-Road Data Display – Includes pitch and roll angles, tire pressure monitoring, differential lock status, and altitude readings.
These features keep the driver informed without requiring them to take their eyes off the road, improving both safety and convenience.

Advanced Off-Road and Driver Assistance Technology

Because the Sierra HD AT4X AEV is designed for challenging terrains, it comes equipped with off-road-specific tech features that enhance its capability.
  • Off-Road Performance Display – Shows real-time vehicle diagnostics, such as suspension movement, tire pressure, and drivetrain status.
  • Front and Rear Electronic Locking Differentials – Improves traction on slippery or uneven surfaces by ensuring power is evenly distributed to the wheels.
  • Surround-View Camera System with Off-Road Views – Multiple high-definition cameras provide a 360-degree view of the truck, including underbody views to help navigate tough terrain.
  • Hill Descent Control – Automatically manages braking and throttle when descending steep trails.
  • Trailer Blind Spot Monitoring – Helps drivers safely change lanes when towing large trailers.
These advanced off-road systems make it easier and safer for drivers to navigate challenging trails, ensuring that the Sierra HD AT4X AEV remains in control even in extreme conditions.

Spacious Cabin and Practical Storage Solutions

The Sierra HD AT4X AEV is a heavy-duty truck that prioritizes passenger comfort and cargo versatility.

Spacious Interior

  • Best-in-Class Rear Seat Legroom – Rear passengers get ample space, making long journeys more comfortable.
  • Rear Seat Storage Compartments – Hidden compartments behind the rear seats provide extra storage for tools, recovery gear, or valuables.
  • Large Center Console – Offers deep storage for electronics, paperwork, and everyday essentials.
  • Door Pocket Storage and Cup Holders – Designed for easy access to essentials, such as water bottles and snacks.
Whether you're heading out for a weekend adventure or using the truck for work, the Sierra HD AT4X AEV ensures that there’s plenty of space for gear, tools, and passengers.

Quiet and Comfortable Ride

Unlike many off-road trucks that suffer from excessive road noise, GMC has equipped the Sierra HD AT4X AEV with advanced soundproofing and noise-reduction materials.
  • Active Noise Cancellation – Uses microphones and sound waves to reduce engine, tire, and wind noise inside the cabin.
  • Acoustic-Laminated Glass – Helps keep the interior quieter, even at highway speeds.
  • Multimatic DSSV Suspension for a Smoother Ride – Absorbs impacts from potholes and bumps, ensuring less cabin vibration.
These refinements make the Sierra HD AT4X AEV one of the quietest and most comfortable off-road trucks on the market, making it an excellent daily driver as well as an off-road warrior.


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